Optimization of Fluid Catalytic Cracking Units (FCC)
Fluid Catalytic Cracking (FCC) is a vital unit in refineries, responsible for converting heavy fractions into high-value-added products, such as high-quality gasoline and olefin gases. The process takes place in three stages: reactor, regenerator, and fractionator. Clark Solutions supplies complete solutions for the main fractionator, equipping it with high-performance internals that ensure proper distribution and precise separation of streams. Our engineering optimizes mass transfer to ensure that each stream meets market specifications, resulting in higher yield of light products, operational reliability, and a robust operation adapted to different feedstock qualities.
Performance Advantages and Operational Robustness
Increased Fuel Production
Optimization of fractionation columns to maximize the recovery of gasoline, LPG, and high-value-added streams.
Increased Separation Efficiency
Improved internals performance to obtain more precise cuts and higher product quality.
Greater Operational Capacity
Solutions developed to increase processed flow rate and eliminate bottlenecks in existing units.
Reduced Product Losses
Better control of the separation process, reducing entrainment and increasing hydrocarbon utilization.
Resistance to Severe Conditions
Internals designed to withstand environments with high temperatures, particles, and fouling potential.
Greater Unit Reliability
More stable and predictable operation, reducing unscheduled shutdowns and increasing plant availability.
